Flame retardancy of fibre-reinforced epoxy resin composites for aerospace applications

The applicability of phosphorus-containing reactive amine, which can be used in epoxy resins both as crosslinking agent and as flame retardant, was compared in an aliphatic and an aromatic epoxy resin system. In order to fulfil the strong requirements on mechanical properties of the aircraft and aerospace applications, where they are mostly supposed to be applied, carbon fibre-reinforced composites were prepared. The flame retardant performance was characterized by relevant tests and mass loss type cone calorimeter. Besides the flame retardancy, the tensile and bending characteristics and interlaminar shear strength were evaluated. The intumescence-hindering effect of the fibre reinforcement was overcome by forming a multilayer composite, consisting of reference composite core and intumescent epoxy resin coating layer, which proved to provide simultaneous amelioration of flame retardancy and mechanical properties of epoxy resins.     

Hydrothermal decomposition of brominated epoxy resin in waste printed circuit boards

Brominated flame retardant (BFR), which containing in printed circuit boards (WPCBs), brings a series of environmental and health problems. Hydrothermal technology was applied to decompose brominated epoxy resin in WPCBs at subcritical or supercritical water conditions. The brominated epoxy resin was decomposed into oil and the environmental influence of BFR was eliminated. The experiment was carried out in a 5.7 ml tube reactor and heated by a salt-bath. The variation of degradation rate of brominated epoxy resin with reaction temperature, time and additives were studied. The compositions of liquid products were analyzed by gas chromatography-mass spectrometry (GC-MS). When reaction temperature exceeded 300 °C, retention time stayed over 30 min and alkaline additive existed, more than 80% brominated epoxy resin could be mainly decomposed into phenol, which can be used as chemical material. Two different hydrothermal decomposition pathways were discussed according to the characterization of products. The results indicated that brominated epoxy resin in WPCBs could be handled effectively by hydrothermal decomposition.     

Microencapsulated ammonium polyphosphate with epoxy resin shell: preparation,characterization, and application in EP system

Microencapsulated ammonium polyphosphate with an epoxy resin (EP) shell (MCAPP) was prepared by in situ method, and was characterized by transmission electron microscope (TEM), Fourier transform infrared spectroscopy (FTIR), and thermgravimetric analysis (TGA). Compared to ammonium polyphosphate (APP), MCAPP has smaller particle sizes and lower water solubility. The effect of MCAPP on the fire performance of EP was studied by using limiting oxygen index (LOI) and UL‐94 tests. When the same loading levels of APP or MCAPP were added into EP, the LOI and UL‐94 tests show similar results. Tensile, bending, and impact strengths of the EP/APP and EP/MCAPP composites were also evaluated, and the results indicate that MCAPP has much less negative influence on the mechanical properties than APP. Copyright © 2010 John Wiley & Sons, Ltd.     

Microwave-assisted extraction for qualitative and quantitative determination of brominated flame retardants in styrenic plastic fractions from waste electrical and electronic equipment (WEEE)

A fast method for the determination of brominated flame retardants (BFRs) in styrenic polymers using microwave-assisted extraction (MAE) and liquid chromatography with UV detection (HPLC-UV) was developed. Different extraction parameters (extraction temperature and time, type of solvent, particle size) were first optimised for standard high-impact polystyrene (HIPS) samples containing known amounts of tetrabromobisphenol A (TBBPA) and decabromodiphenyl ether (Deca-BDE). Complete extraction of TBBPA was achieved using a combination of polar/non-polar solvent system (isopropanol/n-hexane) and high extraction temperatures (130 °C). Lower extraction yields were, however, obtained for Deca-BDE, due to its high molecular weight and its non-polar nature. The developed method was successfully applied to the screening of BFRs in standard plastic samples from waste electrical and electronic equipment (WEEE); TBBPA could be fully recovered, and Deca-BDE could be identified, together with minor order polybrominated diphenyl ether (PBDE) congeners.     

Simple approach based on ultrasound-assisted emulsification-microextraction for determination of polibrominated flame retardants in water samples by gas chromatography–mass spectrometry

A simple, efficient, innovative and environmentally friendly analytical technique was successfully applied for the first time for the extraction and preconcentration of polybrominated diphenyl ethers (PBDEs) from water samples. The PBDEs selected for this work were those most commonly found in the literature in natural water samples: 2,2′,4,4′-tetraBDE (BDE-47), 2,2′,4,4,5-pentaBDE (BDE-99), 2,2′,4,4,6-pentaBDE (BDE-100) and 2,2,4,4′,5,5′-hexaBDE (BDE-153). The extracted PBDEs were separated and determined by gas chromatography–mass spectrometry (GC–MS). The extraction/preconcentration technique is based on ultrasound-assisted emulsification-microextraction (USAEME) of a water-immiscible solvent in an aqueous medium. Several variables including, solvent type, extraction time, extraction temperature and matrix modifiers were studied and optimized over the relative response the target analytes. Chloroform was used as extraction solvent in the USAEME technique. Under optimum conditions, the target analytes were quantitatively extracted achieving enrichment factors (EF) higher than 319. The detection limits (LODs) of the analytes for the preconcentration of 10 mL sample volume were within the range 1–2 pg mL⁻¹. The relative standard deviations (RSD) for five replicates at 10 pg mL⁻¹ concentration level were <10.3%. The calibration graphs were linear within the concentration range of 5–5000 pg mL⁻¹ for BDE-47 and BDE-100; and 5–10,000 pg mL⁻¹ for BDE-99 and BDE-153, respectively. The coefficients of estimation were ≥0.9985. Validation of the methodology was performed by standard addition method at two concentration levels (10 and 50 pg mL⁻¹). Recovery values were ≥96%, which showed a successful robustness of the analytical methodology for determination of picogram per milliliter of PBDEs in water samples. Significant quantities of PBDEs were not found in the analyzed samples.     

Photocatalytic degradation of organophosphate flame retardant TBEP: kinetics and identification of transformation products by orbitrap mass spectrometry

The photocatalytic degradation of tris (2–butoxyethyl) phosphate (TBEP) flame retardant using visible light response catalysts TiO₂/V₂O₅, (N,F-doped)-TiO₂/V₂O₅, and N-doped-SrTiO₃ has been studied by high-resolution orbitrap mass spectrometry. TBEP degradation followed first-order kinetics with half-life values ranging between 9.8 and 83.5 min. N-doped-SrTiO₃ was the catalyst with better photocatalytic performance while activity for TiO₂/V₂O₅ composites followed the trend: N, F- TiO₂/V₂O₅ > N-TiO₂/V₂O₅> TiO₂/V₂O₅. The identified degradation products (DPs) revealed hydroxylation, further oxidation and dealkylation as major degradation pathways. Based on the identified DPs and scavenging experiments, ^?OH radical-mediated reactions can be considered for the degradation of TBEP using TiO₂ and SrTiO₃-based photocatalytic materials.     

Calcium and aluminium-based fillers as flame-retardant additives in silicone matrices. I. Blend preparation and thermal properties

This series investigates silicone composites with enhanced thermal behaviour for cable applications. Calcium and aluminium-based fillers introduced into silicone formulations were classified according to three categories: non-hydrated fillers such as CaCO₃ (precipitated calcium carbonate and natural calcite) and wollastonite, water-releasing fillers such as calcium hydroxide, ATH, boehmite, and hydroxyl-functionalized fillers including alumina and mica. The fillers were first characterized in detail, and the thermal stability of their blends with silicone was recorded by thermogravimetric analyses. A discussion on various aspects of the filler morphology (size, microstructure, release profile with temperature) on the silicone stability is finally given.     

A quantitative study of carbon monoxide and carbon dioxide evolution during thermal degradation of flame retarded epoxy resins

Thermogravimetric analysis (TGA) combined with infrared analysis of the evolved gases analysis (EGA) has been used to study the thermal degradation behaviour of epoxy resin both in air and nitrogen. The mass loss as a function of temperature has been correlated with the evolution of carbon monoxide (CO) and carbon dioxide (CO₂), and oxygen consumption as measured using an oxygen analyser. An analytical technique has been developed to quantitatively measure the carbon monoxide and dioxide gases evolved. The effect of a range of flame retardants containing phosphorus, nitrogen and halogen elements on CO and CO₂ evolution during thermal degradation of flame retarded epoxy resins has also been observed.     

Flame retardant composite materials

Flame retardant additives offer a potential short-term solution for reducing the combustibility of composites, and hence the reduction of the associated hazards. A brief review of fire modelling was performed to identify suitable mathematical expressions with which the results of the experimental flame retardant investigation were analysed. These were then used in a limited trial to compare the experimental and calculated ignition parameters. The comparison of simple mathematical equations with fire test results indicated that their ability to reasonably reproduce the experimental ignition parameters of the flame retardant treated composites is dependent on the mechanism of flame retardant activity, particularly the stage of combustion at which it is designed to be active. This revised version was published online in July 2006 with corrections to the Cover Date.     

Thermal properties of compounds possessing both solid-phase and gas-phase flame retardant potential

Effective additives are required to impart a measure of fire retardancy to polymeric materials used in a variety of applications. Traditionally, these have been gas-phase active additives, most commonly organohalogen compounds, or solid-phase active agents, often organophosphorus compounds. Organosphosphorus flame retardants are often very effective but may suffer from a cost disadvantage when compared with their organobromine counterparts. Organohalogen flame retardants are usually quite effective but their use is subject to several environmental concerns. The development of additives that could simultaneously promote both types of fire retardant action could make available flame retardants that are both more cost effective and more environmentally friendly than those currently in use. Several sets of compounds including bromoanilino triazine derivatives and bromoaryl phosphates with the potential to display both solid-phase and gas-phase flame retardant activity have been prepared and evaluated by a variety of thermal methods.